The modular structure of PERI UP facilitated quick assembly processes and real-time adjustments, thereby optimising the construction work.
(Photo: PERI CZ)

PERI UP Modular Scaffold impresses during refinery modernisation

Czech company Pento spol. S.r.o. put its faith in PERI UP Modular Scaffold during the modernisation of the ORLEN Unipetrol Refinery. The innovative scaffolding system makes a decisive contribution to safety levels and work efficiency.

Date
03. March 2025
Location
ORLEN Unipetrol Refinery, Kralupy nad Vltavou, Czech Republic
The modular structure of PERI UP facilitated quick assembly processes and real-time adjustments, thereby optimising the construction work.
(Photo: PERI CZ)

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  • The modular structure of PERI UP facilitated quick assembly processes and real-time adjustments, thereby optimising the construction work.
(Photo: PERI CZ)
    Photo 1

    The modular structure of PERI UP facilitated quick assembly processes and real-time adjustments, thereby optimising the construction work.

    (Photo: PERI CZ)

  • The gap-free decks with slip-resistant surfaces provided seamless access even in confined spaces.
(Photo: PERI CZ)
    Photo 2

    The gap-free decks with slip-resistant surfaces provided seamless access even in confined spaces.

    (Photo: PERI CZ)

  • The safety features of the modular scaffold ensured a safe working environment in hazardous, difficult-to-access areas.
(Photo: PERI CZ)
    Photo 3

    The safety features of the modular scaffold ensured a safe working environment in hazardous, difficult-to-access areas.

    (Photo: PERI CZ)

  • The 18-m-high stair tower was firmly anchored to the steel structure and provided a safe and stable route to the MTBE column.
(Photo: PERI CZ)
    Photo 4

    The 18-m-high stair tower was firmly anchored to the steel structure and provided a safe and stable route to the MTBE column.

    (Photo: PERI CZ)

The modernisation project at the ORLEN Unipetrol Refinery in Kralupy nad Vltavou had a clear objective: to increase energy efficiency and reduce carbon emissions. This involved complex works such as renewing the compressor and optimising the systems for producing fuel additives such as MTBE and ETBE. The PERI UP Modular Scaffold proved to be the ideal choice to fulfil the specific requirements of the refinery project. For example, the scaffolding has been erected beneath power bridges, cable routes and in areas that were difficult to access and has been used for the construction of bridges and access towers. Thanks to its lightweight design, quick assembly characteristics and modular adaptability, it was possible to make efficient use of time and resources. A total of 3,000 m³ of scaffolding material was used. The versatility of the modular system allowed for adjustments to height and width, meaning that the changing requirements of the refinery could be accommodated and the time for assembly and disassembly could be significantly reduced.

Safety and customer satisfaction come first

A striking feature of the project was the 18-metre-high stair tower, which provided safe access to the MTBE column. The tower was anchored to the steel structure of the plant and supported by the platform of the MTBE facility at a height of 15 metres. This allowed PERI UP to demonstrate its versatility. The metric grid enabled the scaffolding to be adjusted to the specific requirements of the project on site, while adhering to the high safety and stability standards.

The precise scaffolding design and punctual execution played a key role in ensuring that the work was completed safely and on time. The system proved to be an invaluable solution, particularly in areas that were difficult to access.

The project is an impressive demonstration of the reliability and performance of PERI as a partner for industrial modernisation projects in challenging environments.

About PERI

With sales of € 1,847 million in 2023, PERI is one of the leading manufacturers and suppliers of formwork and scaffolding systems. With a workforce of around 9,200 employees and well over 160 warehouse locations in more than 65 countries, the family-owned company with its headquarters in Weissenhorn (Germany) provides its customers with innovative system equipment and comprehensive services relating to all aspects of formwork and scaffolding technology.

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